Production Analysis

Comprehensive On-Site Production Analysis

At Performance Powders, we realize there are just as many variables in what you make, as there are in how you make it. That’s why our experienced Service Technicians conduct a detailed On-Site Production Analysis. This is not an expensive add-on, but an important value-added service we provide all our clients, to ensure we create the perfect coating for your product.

Phase I

Analyzing Your On-Site Manufacturing Process

Our on-site Service Technicians analyze your manufacturing process to determine how line and factory conditions will directly impact the performance of your coating.

  • Line speed
  • Equipment condition & maintenance
  • Design tolerances
  • Oven temperature
  • Curing time limitations
  • Film build
  • Transfer efficiencies
  • Substrate condition
  • Faraday cage issues
  • Packaging needs
  • Product transportation & handling
  • Employee training
  • Safety & environmental considerations

Phase II

Analyzing Performance Characteristics & Product Specifications

Once we have compiled data based on your Phase I On-site Manufacturing Process Analysis, we work directly with your Production Team to determine your product use criteria, including:

  • Component materials
  • Product application
  • Appearance & color uniformity
  • Chemical resistance
  • Abrasion resistance
  • Electrical conductivity
  • Corrosion resistance
  • Film thickness
  • Fading & weatherability
  • Hardness & durability
  • Per unit cost
  • Government regulations

After we have examined these factors in detail, we can begin the process of Custom Formulation.